Custom Transformers
The toroidal transformer has a simple structure and can be flexibly designed. We can customize the suitable toroidal transformer for customers according to different needs, environment and application. Design required parameters 1.  Input voltage (V) 2.  Working frequency (Hz) 3.  Output voltage (V) 4.  Output current (A) or output power (W) 5.  Transformer installation space 6.  Transformer installation and connection method 7.  Requirements of temperature resistance level, efficiency, power consumption 8.  Application of the product 9.  Specific requirements
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Material Characteristics of Toroidal Transformer: 1. Iron core: made of oriented silicon steel strip--low loss, high flux 2. Insulation: use DuPont insulation tape and polymer PET polyester film--high temperature resistance, good insulation performance 3. Copper wire: use double insulation enameled wire and Polyester imide coating--high mechanical strength and good abrasion resistance 4. Tape: use high-resistance insulation tape--high temperature resistance and good insulation performance. 5. Tube: silicone oil fiberglass tube--high temperature resistance, high tearing, good insulation performance 6. Thermal protection: use a safety-certified thermal fuse or temperature switch
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Process of Toroidal Transformer: 1. The iron core is tightly wound, annealed at high temperature, fixed and moisture-proof by dipping insulating oil, chamfering process at the edge, protected by insulating tape with good tensile property at high temperature 2. Insulation: we will use insulating materials which is with high temperature resistance and good insulation performance. And it has sufficient overlapping width and number of insulating layers. 3. Copper wire: we will use double-insulation lacquered copper wire, standard winding process, using relatively low winding speed and tension to better enhance transformer quality. 4. Wiring soldering tin head, insulated and isolated by fiber tube which is with high temperature resistance and good insulation performance 5. Transformer finished product aging 6. Transformer 100% full inspection
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Custom transformer and design services: The toroidal transformer has a simple structure and can be flexibly designed. As a company specialized in the design and manufacture of customized transformers, we can manufacture customized transformers according to different needs, environment and application.
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1.The toroidal transformer has a simple structure and can be flexibly designed, 2. The toroidal core is made of oriented silicon steel strip, which is a continuous closed magnetic circuit with high magnetic flux and small leakage inductance; 3.The toroidal core has low processing stress and can fully utilize the magnetic properties of the core material. Its magnetic property is better than those of other types; 4.Under the same electrical performance, the temperature rise is lower than that of other types, and has a longer service life; 5.For high-power transformers, it has the advantages of small size and high cost performance. 6.Wide application fields.